中空生產(chǎn)線封膠線機頭立柱不平？這樣調(diào)整，封膠均勻不返工

　　Is the column of the sealing line head of the hollow production line uneven? This adjustment ensures even sealing without rework

　　在中空玻璃生產(chǎn)線中，封膠環(huán)節(jié)是決定中空玻璃密封性能和使用壽命的關(guān)鍵一步，而封膠線機頭立柱的平整度，直接影響封膠的均勻度。很多生產(chǎn)一線的操作人員都遇到過這樣的問題：機頭立柱不平，導致封膠時出現(xiàn)膠量不均、漏膠等情況，不僅影響產(chǎn)品質(zhì)量，還得返工浪費成本。其實機頭立柱的調(diào)整并不復雜，掌握正確方法就能輕松搞定。今天就以這個實用問題為切入點，給大家科普中空玻璃生產(chǎn)線的相關(guān)知識，詳細說說封膠線機頭立柱不平的調(diào)整技巧。

　　In the production line of insulated glass, the sealing process is a crucial step in determining the sealing performance and service life of the insulated glass, and the flatness of the sealing line head column directly affects the uniformity of the sealing. Many frontline production operators have encountered this problem: the unevenness of the machine head column leads to uneven glue volume and leakage during sealing, which not only affects product quality but also requires rework and waste of costs. In fact, adjusting the nose pillar is not complicated, and mastering the correct method can easily handle it. Today, taking this practical problem as the starting point, we will popularize the relevant knowledge of the insulated glass production line and explain in detail the adjustment techniques for the uneven column of the sealing line head.

　　先跟大家說清楚，為啥機頭立柱平整這么重要。封膠線機頭負責精準擠出密封膠，而立柱是支撐機頭的核心部件，一旦立柱不平，機頭就會出現(xiàn)傾斜。這樣一來，封膠時出膠口與玻璃面的距離就會不一致，有的地方膠量多，有的地方膠量少，甚至會出現(xiàn)漏膠的情況。用這樣的設(shè)備生產(chǎn)出來的中空玻璃，密封性能大打折扣，后期容易出現(xiàn)漏氣、進水、起霧等問題，直接影響產(chǎn)品合格率。所以發(fā)現(xiàn)機頭立柱不平時，一定要及時調(diào)整，不能湊活使用。

　　Let me make it clear to everyone why it is so important to have a flat nose column. The sealing line head is responsible for precise extrusion of sealant, while the column is the core component supporting the head. Once the column is uneven, the head will tilt. In this way, the distance between the glue outlet and the glass surface during sealing will be inconsistent, with some areas having more glue and others having less glue, and even leakage of glue may occur. Hollow glass produced with such equipment has greatly reduced sealing performance, and is prone to problems such as air leakage, water ingress, and fogging in the later stage, directly affecting the product qualification rate. So if you find that the nose pillar is not normal, you must adjust it in a timely manner and not make ends meet.

　　調(diào)整機頭立柱的核心原則很簡單：讓機頭兩側(cè)與玻璃面的關(guān)鍵尺寸保持一致。具體操作步驟也很直觀，不需要復雜的專業(yè)工具，操作人員跟著流程走就能完成，咱們一步步說清楚。

　　The core principle of adjusting the nose column is simple: keep the key dimensions on both sides of the nose consistent with the glass surface. The specific operation steps are also very intuitive, without the need for complex professional tools. Operators can follow the process to complete it. Let's explain step by step.

　　第一步，準備一塊標準尺寸的玻璃，把它平穩(wěn)放在封膠線的輸送臺上，確保玻璃擺放端正，沒有歪斜，這是后續(xù)測量和調(diào)整的基礎(chǔ)，玻璃放歪了，后續(xù)調(diào)整數(shù)據(jù)就會不準。第二步，操作設(shè)備把封膠機頭落下來，讓機頭處于正常封膠時的工作位置，注意不要讓機頭接觸到玻璃表面，避免損傷玻璃或機頭部件。第三步，開始測量關(guān)鍵尺寸，這一步是調(diào)整的核心：首先測量玻璃面到機頭氣缸的距離，做好數(shù)值記錄；然后再測量玻璃面到出膠體連接座的距離，同樣記錄好數(shù)值。這里要注意，兩側(cè)都要測量，也就是機頭左邊和右邊的這兩個尺寸都得測清楚。

　　The first step is to prepare a standard sized glass and place it steadily on the conveyor table of the sealing line, ensuring that the glass is placed upright and not skewed. This is the basis for subsequent measurement and adjustment. If the glass is placed crooked, the subsequent adjustment data will be inaccurate. Step 2, operate the equipment to lower the sealing machine head and place it in its normal sealing position. Be careful not to let the machine head touch the glass surface to avoid damaging the glass or machine head components. The third step is to start measuring the key dimensions, which is the core of the adjustment: first, measure the distance from the glass surface to the head cylinder and make a good record of the numerical value; Then measure the distance from the glass surface to the adhesive connector and record the value. Please note that measurements must be taken on both sides, specifically on the left and right sides of the nose.

　　第四步，根據(jù)測量結(jié)果進行調(diào)整。如果發(fā)現(xiàn)兩側(cè)的尺寸不一樣，就通過機頭立柱上的調(diào)節(jié)螺絲進行微調(diào)。調(diào)整時要耐心，擰動螺絲的幅度不要太大，調(diào)一點就重新測量一次。第五步，再次把機頭落下來，重復之前的測量步驟，確認兩側(cè)的玻璃面到氣缸、玻璃面到出膠體連接座的尺寸都完全一致。只要這兩個尺寸調(diào)平了，機頭立柱的平整度就沒問題了，封膠時就能保證出膠均勻。

　　Step four, make adjustments based on the measurement results. If the dimensions on both sides are found to be different, fine tune them using the adjustment screws on the nose pillar. Be patient when adjusting, do not turn the screw too much, adjust a little and then re measure. Step 5, lower the machine head again and repeat the previous measurement steps to confirm that the dimensions from the glass surface on both sides to the cylinder and from the glass surface to the adhesive outlet connection seat are completely consistent. As long as these two dimensions are leveled, there will be no problem with the flatness of the machine head column, and even glue can be ensured during sealing.

　　這里給大家提幾個實用的小提醒：調(diào)整時一定要先斷電或鎖定設(shè)備，避免調(diào)整過程中設(shè)備意外啟動，保障操作安全；測量時可以用精度高一點的卷尺或卡尺，數(shù)值越準確，調(diào)整效果越好；另外，建議在每次批量生產(chǎn)前，都檢查一下機頭立柱的平整度，尤其是設(shè)備長時間運行后，部件可能會出現(xiàn)輕微偏移，提前檢查能減少故障和返工。

　　Here are a few practical tips for everyone: When adjusting, be sure to turn off the power or lock the device first to avoid accidental startup during the adjustment process and ensure safe operation; When measuring, a more accurate tape measure or caliper can be used, and the more accurate the value, the better the adjustment effect; In addition, it is recommended to check the flatness of the machine head column before each batch production, especially after the equipment has been running for a long time, the components may have slight deviations. Checking in advance can reduce failures and rework.

　　其實中空玻璃生產(chǎn)線的很多故障和問題，都源于細節(jié)上的疏忽，像封膠線機頭立柱不平這樣的問題，只要掌握正確的調(diào)整方法，就能輕松解決。對生產(chǎn)企業(yè)來說，操作人員熟悉這些基礎(chǔ)的調(diào)整和維護技巧，不僅能提高生產(chǎn)效率，還能保證產(chǎn)品質(zhì)量，減少不必要的成本浪費。希望通過這次科普，能幫到一線的操作人員，在日常生產(chǎn)中更好地應(yīng)對這類問題。如果大家在中空玻璃生產(chǎn)線的其他環(huán)節(jié)還有疑問，也可以多關(guān)注設(shè)備操作規(guī)范，或向有經(jīng)驗的師傅請教，讓生產(chǎn)線始終保持高效穩(wěn)定的運行狀態(tài)。

　　In fact, many faults and problems in the production line of insulated glass stem from negligence in details, such as the unevenness of the sealing line head column. As long as the correct adjustment method is mastered, it can be easily solved. For production enterprises, operators familiar with these basic adjustment and maintenance skills can not only improve production efficiency, but also ensure product quality and reduce unnecessary cost waste. I hope that through this science popularization, frontline operators can better cope with such problems in daily production. If you have any questions about other aspects of the insulated glass production line, you can also pay more attention to the equipment operation specifications or consult experienced masters to keep the production line running efficiently and stably.

　　本文由 中空玻璃生產(chǎn)線   友情奉獻.更多有關(guān)的知識請點擊  http://www.hntnauto.com/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻.敬請期待.

　　This article is a friendly contribution from the insulating glass production line For more related knowledge, please click http://www.hntnauto.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.