中空玻璃加工設(shè)備卡殼？液壓站不起壓？卡閥問題這樣解決超省心

　　Is the hollow glass processing equipment stuck? Is the hydraulic station unable to generate pressure? Solving the stuck valve problem in this way is super worry free

　　在中空玻璃加工車間，液壓系統(tǒng)是很多核心設(shè)備的“動(dòng)力心臟”，像全自動(dòng)封膠線、玻璃搬運(yùn)裝置等都離不開它。但設(shè)備長(zhǎng)時(shí)間運(yùn)行后，難免會(huì)出現(xiàn)故障，其中液壓站不起壓就是讓操作人員頭疼的常見問題——看著壓力表指針歸零，設(shè)備沒法正常運(yùn)轉(zhuǎn)，直接耽誤生產(chǎn)進(jìn)度。其實(shí)這種情況大多是液壓閥、比例閥出現(xiàn)卡閥導(dǎo)致的，并非復(fù)雜故障。今天就以這個(gè)問題為切入點(diǎn)，給大家科普中空玻璃加工設(shè)備的使用知識(shí)，教大家快速排查解決液壓卡閥問題。

　　In the hollow glass processing workshop, the hydraulic system is the "power heart" of many core equipment, such as fully automatic sealing lines and glass handling devices, which cannot be separated from it. However, after prolonged operation of the equipment, it is inevitable that malfunctions will occur, among which the inability of the hydraulic station to generate pressure is a common headache for operators - watching the pressure gauge pointer return to zero, the equipment cannot operate normally, directly delaying production progress. In fact, this situation is mostly caused by hydraulic valves and proportional valves getting stuck, rather than complex faults. Today, taking this issue as the starting point, we will popularize the knowledge of using insulated glass processing equipment and teach you how to quickly troubleshoot and solve hydraulic valve problems.

　　先給大家理清故障邏輯，方便后續(xù)排查。液壓站的核心作用是提供穩(wěn)定壓力，驅(qū)動(dòng)設(shè)備各部件運(yùn)轉(zhuǎn)，而液壓閥、比例閥是控制壓力傳遞的關(guān)鍵部件。設(shè)備長(zhǎng)時(shí)間使用后，液壓油中的雜質(zhì)、金屬碎屑等會(huì)堆積在閥體內(nèi)，或者閥芯磨損、油污黏連，就會(huì)導(dǎo)致閥門卡滯，無法正常開合。這時(shí)候液壓油無法順利循環(huán)建立壓力，壓力表指針自然會(huì)歸零，設(shè)備也就沒法獲得動(dòng)力，出現(xiàn)停擺情況。

　　First, let me clarify the fault logic for everyone to facilitate subsequent troubleshooting. The core function of a hydraulic station is to provide stable pressure and drive the operation of various components of the equipment, while hydraulic valves and proportional valves are key components for controlling pressure transmission. After long-term use of the equipment, impurities and metal debris in the hydraulic oil will accumulate in the valve body, or the valve core will wear out and oil stains will stick, causing the valve to jam and unable to open and close normally. At this point, the hydraulic oil cannot circulate smoothly to establish pressure, and the pressure gauge pointer will naturally return to zero, causing the equipment to be unable to obtain power and resulting in a shutdown situation.

　　遇到這種情況不用慌，先做好基礎(chǔ)判斷：觀察液壓站的壓力表，若指針歸零且設(shè)備無動(dòng)力輸出，基本就能鎖定是液壓閥卡閥問題。接下來的清理步驟很簡(jiǎn)單，操作人員只要按流程操作就能搞定，核心是把卡滯的閥塊清理干凈，恢復(fù)閥門的正常開合功能。

　　Don't panic when encountering this situation. First, make a basic judgment: observe the pressure gauge of the hydraulic station. If the pointer returns to zero and the equipment has no power output, it can basically be locked as a hydraulic valve sticking problem. The next cleaning steps are very simple. The operator only needs to follow the process to get it done. The core is to clean up the stuck valve block and restore the normal opening and closing function of the valve.

　　具體清理步驟可以分為這幾步：第一步，先關(guān)閉液壓站電源，做好安全防護(hù)，避免操作過程中設(shè)備意外啟動(dòng)；第二步，找到液壓閥、比例閥對(duì)應(yīng)的閥塊，用工具卸下固定閥塊的幾個(gè)螺絲，注意做好螺絲的收納，避免丟失；第三步，重點(diǎn)清理閥塊座內(nèi)部——這里面有彈簧和類似“小碗”的閥芯部件，是雜質(zhì)堆積、導(dǎo)致卡閥的核心區(qū)域，一定要仔細(xì)把內(nèi)部的油污、碎屑清理干凈；第四步，清理完成后，用干凈的布擦凈閥塊和部件，再用氣槍把閥塊座內(nèi)部吹一遍，確保沒有殘留雜質(zhì)；最后，把彈簧、閥芯等部件按原位置放回，重新安裝好閥塊并擰緊螺絲，啟動(dòng)液壓站測(cè)試壓力，一般情況下壓力表就能恢復(fù)正常，設(shè)備也能正常運(yùn)轉(zhuǎn)了。

　　The specific cleaning steps can be divided into these steps: firstly, turn off the power supply of the hydraulic station, take safety precautions, and avoid accidental start-up of the equipment during operation; Step 2, find the valve block corresponding to the hydraulic valve and proportional valve, use tools to remove several screws that fix the valve block, and pay attention to the storage of screws to avoid loss; Step three, focus on cleaning the inside of the valve block seat - there are springs and valve core components similar to "small bowls" inside, which are the core area where impurities accumulate and cause valve jamming. Be sure to carefully clean the oil and debris inside; Step four, after cleaning, wipe the valve block and components with a clean cloth, and then blow the inside of the valve block seat with an air gun to ensure that there are no residual impurities; Finally, place the spring, valve core and other components back in their original positions, reinstall the valve block and tighten the screws, start the hydraulic station to test the pressure. Generally, the pressure gauge can be restored to normal and the equipment can operate normally.

　　這里要給大家提個(gè)醒，液壓卡閥問題看似好解決，但預(yù)防遠(yuǎn)比維修更重要。之所以會(huì)出現(xiàn)卡閥，核心還是液壓油雜質(zhì)過多或設(shè)備缺乏定期維護(hù)。在中空玻璃加工設(shè)備的日常使用中，建議定期檢查液壓油的狀態(tài)，若發(fā)現(xiàn)油液渾濁、有雜質(zhì)，要及時(shí)更換；同時(shí)定期更換液壓油濾芯，過濾油液中的碎屑和雜質(zhì)，從源頭減少卡閥隱患。另外，設(shè)備長(zhǎng)時(shí)間運(yùn)行后，要對(duì)液壓閥、比例閥等關(guān)鍵部件進(jìn)行定期檢查，看看是否有松動(dòng)、滲漏或磨損情況，提前做好維護(hù)。

　　Here is a reminder to everyone that the problem of hydraulic stuck valves may seem easy to solve, but prevention is far more important than maintenance. The reason for valve jamming is mainly due to excessive impurities in the hydraulic oil or lack of regular maintenance of the equipment. In the daily use of insulated glass processing equipment, it is recommended to regularly check the condition of the hydraulic oil. If the oil is found to be turbid or has impurities, it should be replaced in a timely manner; At the same time, regularly replace the hydraulic oil filter element to filter out debris and impurities in the oil, reducing the risk of valve jamming from the source. In addition, after long-term operation of the equipment, key components such as hydraulic valves and proportional valves should be regularly inspected for looseness, leakage, or wear, and maintenance should be carried out in advance.

　　除了液壓卡閥，中空玻璃加工設(shè)備在使用中還可能遇到各種小故障，比如之前提到的封膠線玻璃不走、傳感器報(bào)警等。這些故障大多和設(shè)備維護(hù)不當(dāng)或部件損耗有關(guān)，只要操作人員熟悉設(shè)備的核心部件和運(yùn)行邏輯，掌握基礎(chǔ)的排查技巧，很多問題都能快速解決。另外，操作人員要養(yǎng)成規(guī)范操作的習(xí)慣，啟動(dòng)設(shè)備前做好預(yù)檢，運(yùn)行中留意設(shè)備的壓力、聲音等狀態(tài)，發(fā)現(xiàn)異常及時(shí)停機(jī)排查，避免小故障演變成大問題。

　　In addition to hydraulic valves, hollow glass processing equipment may also encounter various minor malfunctions during use, such as the previously mentioned sealing line glass not moving, sensor alarms, etc. Most of these faults are related to improper equipment maintenance or component wear and tear. As long as the operators are familiar with the core components and operating logic of the equipment, and master basic troubleshooting skills, many problems can be quickly solved. In addition, operators should develop the habit of standardized operation, do a pre check before starting the equipment, pay attention to the pressure, sound and other status of the equipment during operation, and stop the machine for troubleshooting in a timely manner if any abnormalities are found, in order to avoid small faults from turning into big problems.

　　對(duì)中空玻璃生產(chǎn)企業(yè)來說，設(shè)備的穩(wěn)定運(yùn)行直接關(guān)系到生產(chǎn)效率和產(chǎn)品質(zhì)量。像液壓站卡閥這樣的常見故障，只要找對(duì)成因、按流程清理，就能快速恢復(fù)生產(chǎn)。希望通過這次科普，能幫大家掌握實(shí)用的設(shè)備故障排查技巧，在日常操作中更得心應(yīng)手。如果遇到其他設(shè)備問題，也可以從“部件損耗”“雜質(zhì)堆積”這些常見原因入手排查，或咨詢?cè)O(shè)備廠家的專業(yè)人員，讓設(shè)備始終保持高效運(yùn)行狀態(tài)。

　　For insulated glass production enterprises, the stable operation of equipment is directly related to production efficiency and product quality. Common faults such as stuck valves in hydraulic stations can be quickly restored to production as long as the cause is identified and cleaned according to the process. I hope that through this science popularization, everyone can master practical equipment troubleshooting skills and be more proficient in daily operations. If you encounter other equipment problems, you can also start by investigating common causes such as "component loss" and "impurity accumulation", or consult professional personnel from the equipment manufacturer to ensure that the equipment always operates efficiently.

　　本文由  中空玻璃加工設(shè)備 友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://www.hntnauto.com/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

　　This article is a friendly contribution from insulating glass processing equipment For more related knowledge, please click http://www.hntnauto.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.